The clothmaker. [volume] (Clinton, South Carolina) 1952-1984, June 21, 1991, Image 5
Perspective (Con ’r)
first half of 1991 are ahead of last year’s record level. In fact, our backlog
for woven goods is as high as it has been since the middle of 1988.
Despite the improved market demand, recessionary conditions have
kept sales prices relatively depressed. Consequently, overall profit
levels have not improved. However, we are encouraged both by the
Company’s ability to avoid any significant curtailments during this na
tional economic downturn and by recent indications that the reces
sion may soon be ending.
Finally, I am pleased to announce an upward adjustment of wages
effective August 26, 1991.
I wish to assure you that consistent with our basic philosophy and prac
tice over many years, we will continue to provide full employment at the
highest rates of pay which competition and business conditions permit.
Also, I wish to take this opportunity to express my sincere apprecia
tion for your continuing loyalty, cooperation and best efforts to im
prove quality, productivity and safety and thereby meet our customers’
needs.
Statistical Control Uses
Power Of Math
JOSH
HAMILTON
VICE PRESIDENT
Operations
■
The most important com
ponent of Clinton’s success is
improving the quality of our
products and service.
Our Company is fully com
mitted to achieving levels of
quality and productivity that
are unsurpassed in the textile
industry worldwide. That’s
why we created the Quality
First Program.
One of the key elements of Quality First is the use of statistical tools.
Statistics is a form of mathematics that can help us increase quality
and productivity by more effectively using data.
Through statistics, we can better organize and interpret our data,
and create tools for measuring quality.
Statistical methods enable us to link quality and productivity so that
we do not sacrifice one for the other. They also enable us to determine
whether quality problems are the result of management, associates,
or systems.
Responsibility for quality and productivity rests with management,
but we cannot meet our goals without help from dedicated associates.
All must be part of the Quality First efforts.
Statistical control helps all associates do their jobs better. It also helps
workers to understand how their processes affect product quality
throughout our plants.
Statistical control will provide the tools needed by Quality First
Teams to solve problems. And it provides the basis for continuous im
provement by enabling us to see how results change over time and focus
ing our attention on ways to do the job better.
We have been doing a lot lately to improve quality and productivity
through new technology. But technology is not the answer.
Some plants are beginning to achieve higher quality and produc
tivity as the result of using statistical techniques, but the real payoff
is in the long term.
Recent improvements in quality and productivity levels have been
achieved using many proven techniques. Now we are working on the
statistical tools that will enable us to make additional progress.
Safety And Quality Are
Challenges Facing EFA
JOE
GORGA
PRESIDENT
Elastic Fabrics Of America
■
I have been at EFA for just
five months, but already I’ve
witnessed a growing commit
ment to safety and quality on
the part of all associates.
Safety and quality are two
of the most important chal
lenges facing EFA. They will
play a significant role in the
future growth and success of
our Company.
World class levels of quality and safety can only be achieved through
the total involvement of all of our associates. This involvement applies
to non-manufacturing areas such as customer service and marketing
in addition to the traditional manufacturing areas. Through this in
volvement. I look forward to the day that our Company will achieve
a level of customer satisfaction unequaled by our competitors.
Again, thank you for your warm welcome into the Company, and
I am looking forward to many successful years of working together.
McGEE HELPS LAURENS COUNTY
STUDENTS MAKE THE GRADE
Edna McGee
Lydia Cloth Room Quali
ty Grader Edna McGee
makes a difference in her
community by serving as a
member of the Laurens
County School District 56
Board of Trustees.
“Serving on the school
board lets me give something
back to the Clinton com
munity,” she said. “My hus
band, daughter, and I have
always lived here and attend
ed District 56 schools.”
McGee has participated in many community activities
and is especially committed to improving the quality of
education for Laurens County students.
She was elected to the school board in 1988 and again
in 1991, both times without opposition.
“Serving on the school board has helped me gain a bet
ter appreciation of school work and what the school system
is attempting to achieve,” she said.
The 28-year associate of Clinton finds school board
meetings both challenging and interesting.
“We must carefully consider issues before casting our
votes, because our votes affect the current generation as
well as those of the future,” she added.
A single board meeting may cover a variety of issues,
including curriculum, disciplinary actions, policy changes,
contracts, and renovations.
In addition to McGee, the District 56 school board in
cludes two other current Clinton associates, George Mar
shall and Barry Whitman, as well as retired Clinton Per
sonnel Director Calvin Cooper.
George Marshall
Barry Whitman
MANUFACTURING SERVICES PUTS
NEW IDEAS TO WORK
The Manufacturing Ser
vices Department is a key
component of Clinton’s new
Quality First Program.
The Department, under
the direction of Bob Hooks,
provides the data, technical
and research support, and ex
pertise that enable Clinton to
improve the quality, cost, and
efficiency of its operations.
Manufacturing Services is
divided into three depart
ments: Process Engineering,
Information, and Physical
Testing.
“...we’re here to assist in
making new ideas work...”
Raymond Davis
The Process Engineering Department, which is managed
by Raymond Davis, provides data for costing, work
measurement, and fabric cost estimates. It also is involv
ed with designing layouts for new machinery.
The Engineering Department is responsible for the actual
drafting of layouts, but the Process Engineering Depart
ment is responsible for fitting machinery into the manufac
turing flow.
“In a nutshell, we’re here to assist in making new ideas
work, or at least give them a fair evaluation,” Davis said.
Process Engineers Karl Borgman and Rose Pennington
act as catalysts and coordinators for the manufacturing staff
who work on continuous quality improvement projects.
Another vital part of Manufacturing Services is the Man
ufacturing Information Department. This department,
managed by Barry Whitman, is the clearing house for all
manufacturing data.
The department plays a major role in communicating data
throughout the Company to improve overall operations. It
also handles hourly payroll standards and coordinates fabric
costing with the Operations Department and the Cost Ac
counting Department.
Manufacturing Information maintains an archive of
previous fabric runs, costs associated with those runs, and
other historical data.
At the Physical Testing Department, which is managed
by Sam Owens, trained technicians gather fiber, yarn, and
fabric samples for quality testing.
With the addition of the Quality First Program,* the
Manufacturing Services Department will become increas
ingly important as a provider of technical and research sup
port to Quality First Teams throughout the Company.
EFA TURNS NEW FASHION INTO
NEW BUSINESS
Fashion tuned associates are aware of the tremendous
growth in the use of lace in both intimate apparel and
outerwear, and this means greater opportunities and more
business for EFA.
As a result, the Lace Department of EFA is moving quick
ly to respond to the everchanging and always challenging
fashion industry.
Headquartered in New York City, EFA’s Lace Depart
ment is managed by Phyllis Napoli. Twice a year, Napoli
and the department’s design and sales staff put together a
new line of lace products, most of which are elastic.
After samples are made, displayed, and, hopefully sold,
EFA begins producing the fabric.
The EFA Lace Knitting Department in Greensboro is now
producing stretch and rigid lace.
Over the past two years EFA has been developing pro
cedures and color formulations to dye and finish its lace
products. Lace is being handled as a special project by Jim
Fuller in Dyeing and Nat Wilson in Finishing.
We are producing lace on first shift but will add second
and third shifts later this year. Our goal is to dye and finish
our lace products completely and reduce our dependence
on commission sources.
LYDIA SPINNING DOFFER
KIM MURPHY
RETURNS FROM GULF WAR
Kim Murphy
Concern. Support. Enthu
siasm. Relief. These were
some of the feelings through
out the Lydia Plant as friends
and co-workers of Doffer
Kim Murphy watched the
Persion Gulf War unfold.
In Lydia Spinning, yellow
ribbons were displayed to
show support for Murphy,
who was called to active du
ty as part of the mobilization
of the 371st Chemical Decon-
tamination Unit, Army
Reserve.
“It was a long five months when we left Fort Jackson on
November 15,” recalled Murphy, a U.S. Army Reserve
Sergeant who serves as a wheel vehicle mechanic.
“We were not directly involved in the fighting, but our
mission was to keep equipment operational. The sand in
the desert made constant maintenance a necessity,” he said.
Murphy praised the support he received from those back
home. “There were times when you’d get to feeling low,
but something, somehow always brought a bright spot,” he
said.
Despite his quick deployment, the young soldier hasn’t
changed his feelings about the military. “I’m there to stay.”
Murphy credits much of the success of the coalition forces
to the advance training his unit and others received prior
to arrival in the Gulf.
“Our unit spent many weeks at Fort Jackson in Colum
bia, making sure we were prepared for our mission,” he
said.
“Although we were well trained, it is hard to describe
the nights we spent in bunkers and the hours of sleep that
we lost. I’m glad to be away from the intense heat, to be
able to see it rain, and especially to see a few trees,” he said.